Mbm-corporation iCREASE AIR User Manual Page 1

icreaseAIR Digital Creaser Operators Manual 6-2013 Version 3.0 WWW.MBMCORP.COM 800-223-2508

PULSED FEED CONTROLS The feed button is the control of a pulsed suction valve that allows the machine to fully control the feed of the paper. This

icreaseAIR TOUCH SCREEN CONTROLLER THE TOUCH SCREEN CONSISTS OF FOUR SECTIONS: 1. MBM Logo and Service Access 2. Perf Mode

Perf Mode From the home screen press the perf mode button the perf mode screen will be displayed. Home: Takes you back to the home screen. Counter R

Feeder Mode Feed mode is the mode to run your IcreaseAIR as a feeder into our CountCoat UV Coater. It runs much slower than the other modes giving th

TRANSPORT AND VACUUM OPERATION • The Run Button will start the Transport in any given mode. When pressed it will also turn the air portio

PROGRAMMING FOR CREASE MODE Half Fold: Press the Crease Mode Button > Half > Start Measuring > Physically Run a sheet through the machine fo

Gate Fold: Press the Crease Mode Button > More > Gate > Start Measuring > Physically Run a sheet through the machine for the sensor to mea

Perfect Bind Single Hinge: Press the Crease Mode Button > More > Perfect Binding Score > Enter The Book Thickness > Single Hinge > Star

Saving Custom Crease Jobs: Press the Crease Mode Button > Custom > Enter In Distance For each Crease in mm > Save > Select Position to sav

Batch Counter: Press the Batch Counter button from the run screen in any mode and it will take you to the Batch Count Screen. Press the Enter Batc

TABLE OF CONTENTS SPECIFICATIONS…………………………………………………………………………………………….1a SAFETY PROCEDURES/CARE & MAINTENANCE.………………………………………………….1b COMPONENT IDENT

FEED TABLE COMPONENT IDENTIFICATION 1. Height Adjustment Caliper 2. Feed Rail Lock Knob Front 3. Paper Back Stop 4. Feed Rails 5. O-rin

ADJUSTING THE FEED RAILS The feed rails on your icreaseAIR are designed to adjust easily in case of a problem with crooked feeding. By loosening the

SQUARING THE FEED RAILS The constant fine tuning of the rails will make it necessary to bring the rails back to true “square”. To do this, take a s

HEIGHT ADJUSTMENT CALIPER The caliper setting is what ensures the feeding of one sheet and prevents the feeding of double sheets. It is very importa

LOADING THE FEEDER Take the paper and load the feed tray. DO NOT OVER LOAD. The weight and size for the stock you are running will determine how muc

CHECKING THE SENSORS 1. Turn machine power on and allow screen to turn on 2. There should be 2 lights on the sensor; a green indicating power is g

REMOVING THE PERF SHAFT (Changing the position of the lower assemblies) Turn the power off and unplug the machine. You may want to remove the upper a

PERFORATING AND SCORING Your icreaseAIR will come equipped with 1 Perf and 1 Score assembly standard. Up to 4 perf or score assemblies can be used a

Setting the Perf Blade When locating the perf blade to where you would like to perf you must make sure that you can move the lower assembly and upper

SCORING Just as in setting the perforation on your machine setting the score may require you to move around gripper wheels and other assemblies in o

ELECTRICAL SPECIFICATIONS Power Requirement: 110v, 60 HZ, AC, or International 230v, 50/60HZ, AC 20 amp line required for models with pump Cir

PERFORATING AND SCORING ASSEMBLIES For removing and old blade and attaching a new blade to the pressure adjust mounting bracket, remove the (1) butto

GRIPPER WHEEL PERF-SCORE MOUNTING Position your score blade as desired. Scores should be made so that the blade runs on the side of th

RAC System (Rotary Actuated Creasing) Assembly Component ID A. RAC drive motor B. Eccentric Drive Shaft C. Upper crease die D. Pressure Adj

ADJUSTING THE RAC ROLLERS The RAC rollers are set from the factory and it is NOT recommended to make any adjustments to this without consulting with

TROUBLE SHOOTING • POWER DOES NOT TURN ON 1. Check circuit breaker on rear panel. 2. Check outlet for power. • TRANSPORT “LOCKS UP” AFTER C

SAFETY PROCEDURES BEFORE USE: • Read through the owner’s manual. Follow instructions CAREFULLY. • NEVER use a wet area. Electric shock could occur.

COMPONENT IDENTIFICATION REFERENCES 2 Air Feed Table Assembly Delivery Tray Pump with Vacuum Valve Perf and Score Asse

NOTES: 3

icreaseAIR SETTING UP YOUR icreaseAIR This machine is 99% ready to go when it arrives on your dock. There are only a few items that need to be put i

PAPER STOP ASSEMBLIES INSTALLING THE PAPER STOPS There are 3 different paper stops. 2 will have bends and 1 will be straight. The straight paper s

MACHINE CONTROLS There is one switch on the icreaseAIR the main power. Everything else is controlled by the Touch Screen. MAIN POWER On the opera